West Cumberland Engineering have successfully completed the manufacture of 14 Pump and Valve modules, now ready for installation on the SIXEP Continuity Plant (SCP) facility, forming part of the Programme and Project Partners (PPP) framework at the Sellafield site.
The modules, all manufactured in Lillyhall, will support the new SIXEP plant, allowing operations to continue until 2050. Take a look at our video explaining the manufacturing process and how we are continuing to support the nuclear clean up process.
The project started back in February 2022 and surpassed over 80,000 working hours.
Each module is made up of a fully welded stainless steel outer framework which supports a range of different sizes pumps and valves connected together via a network of intricate pipework.
Nearly 2000 build 1 butt welds have been carried out both in the workshop and also positionally within the module with an exceptional right first time pass rate of 96%
Due to the complexity of the inter connecting pipespools, modular build and spatial constraints this project has enabled WCEL to showcase the extremely high level of skill we have within our workforce while also granting us valuable experience to develop our internal apprentice scheme with 8 apprentices having been directly involved across all stages of manufacturing
The project has faced multiple unprecedented challenges from various sources including significant global events. These have been overcome as a result of the continuous high working standards of the WCEL project team and the close collaborative relationship with and our client PPP. This has allowed the project to remain on schedule and operate smoothly while achieving the required results on time while also providing value to our client
Callum Woodend, West Cumberland Engineering Managing Director commented;
“I am immensely proud of each and every person who has contributed to the successful completion of the Pump and Valve Modules Project. Our team has worked with unwavering dedication to deliver all 14 modules on schedule, contributing to the achievement of the PW03 milestone while maintaining the highest standards of quality.
Throughout the fabrication of the modules, we faced significant global and economic challenges, and overcoming them is a true testament to the resilience and reactiveness of West Cumberland Engineering. This accomplishment reflects not only technical excellence but our willingness to go above and beyond to deliver.
The partnership with the PPP team has been a true collaborative approach across every phase of the project lifecycle. It has been a truly rewarding experience, and I strongly encourage future projects to adopt this model. The benefits of such collaboration are substantial and far-reaching for all involved.”
